In the world of smart manufacturing, data is everywhere—but meaningful insights? Not so much. Many factory teams still struggle to identify the true causes of production inefficiency. That’s where vMaxOEE, an AI-powered OEE software, changes the game. With rapid deployment, plug-and-play integrations, and intelligent analytics, vMaxOEE helps manufacturers uncover hidden downtimes, eliminate bottlenecks, and boost operational efficiency—without disrupting what’s already working.

What Is vMaxOEE?

vMaxOEE is a modular, AI-driven platform that provides end-to-end production monitoring and OEE tracking. It’s designed to help manufacturers:

  • Identify losses in real time
  • Analyze root causes with AI
  • Take action before problems escalate
  • Improve shift-wise productivity and asset performance

Whether you’re in discrete or continuous manufacturing, vMaxOEE gives your team the tools to see, understand, and act on inefficiencies—before they impact your bottom line.

Why Manufacturers Choose vMaxOEE

Deploy in Weeks, Not Months

vMaxOEE integrates with your existing machines, PLCs, SCADA, and ERP systems—no rip-and-replace required. You get:

  • 2–4 week deployments
  • Zero downtime during setup
  • Minimal IT involvement
  • SOC2-compliant security

“We had no rip & replace. vMaxOEE just plugged in and started delivering insights.”
— Production Head, Automotive Plant

All-in-One OEE Monitoring Platform

vMaxOEE includes six intelligent modules that turn real-time data into production gains:

 Translator

Standardizes machine and PLC data into accurate OEE metrics

 Scheduler

Dynamically adjusts shift plans based on live factory conditions

 Insight Engine

Uses explainable AI to detect patterns, micro stoppages, and root causes

 Alerts & Copilot Actions

Sends proactive alerts and recommends data-backed actions

 Dashboards & Reports

Delivers tailored reports for operators, managers, and CXOs

Calculate Your Potential Savings

How much is factory downtime costing you?

With the built-in ROI Calculator, you can estimate potential savings by improving OEE. Just enter:

  • Your current and target OEE
  • Annual production volume
  • Profit per unit

A 5% OEE improvement could translate to 100,000 more units/year and $2.5M in added value—with no additional investment in machines.

Built for Complexity. Trusted Globally.

vMaxOEE is deployed in:

  • 300+ Factory Sites
  • 24+ Countries
  •  400+ Production Lines
  •  100% Enterprise-Ready

No matter your industry—automotive, pharma, FMCG, electronics, adhesives, or chemical manufacturing—vMaxOEE adapts to your production environment and scales with you.

Proven Impact: Faster Results, Less Downtime

“We cut downtime by 50% within the first month—over $500K in savings.”
— Head of Ops, Adhesive Manufacturer

Get Started with a No-Risk Pilot

vMaxOEE helps you achieve true operational visibility from day one. There are:

  •  No Contracts
  • No Surprises
  •  Full Support from the Start

Ready to see what your factory could gain with just a 5–10% boost in OEE?

 Start with a Free, No-Risk Pilot Today

We are pleased to announce the official launch of vSensPro, Vegam’s most advanced wireless vibration sensor to date—now available for direct purchase at store.vegam.co. Developed in response to real-world challenges and refined through years of industrial deployment, vSensPro sets a new benchmark for rugged, high-performance condition monitoring in manufacturing environments.

This launch marks a significant milestone in our mission to make advanced machine health insights more accessible, scalable, and reliable for operations teams worldwide.

A Legacy of Engineering and Listening

Since 2007, Vegam Solutions has been a trusted partner to over 300 plants across sectors including steel, automotive, pharmaceuticals, and chemicals—delivering digital tools that drive operational excellence and uptime.

Our condition monitoring journey began with a single question:
Can we prevent industrial failures through real-time, wireless insights?

The first-generation vSens sensor, launched in 2017, answered that call. It provided wireless, battery-powered vibration monitoring that empowered operators to capture machine data effortlessly and respond proactively. Over time, continuous feedback from the field shaped the evolution of the platform, culminating in vSens V2—a more refined, reliable solution with broader bandwidth and improved diagnostics.

Introducing vSensPro: Industrial Monitoring, Reinvented

While vSens V2 served a broad set of use cases, we recognized the need for a more rugged, field-ready sensor designed specifically for high-impact environments—steel mills, cement plants, power stations, and chemical processing units.

vSensPro was engineered to meet that challenge head-on.

Key Capabilities of vSensPro:

  • Low-RPM Sensitivity – Captures early-stage defects in slow-speed equipment like cooling towers, gearboxes, and agitators
  • High Bandwidth + Ultra-Low Noise Floor – Enables clear, high-resolution analysis across a wide frequency range
  • Fully Wireless, Battery-Powered – No cabling required; install and activate with minimal disruption
  • Ruggedized for Harsh Environments – Built to withstand dust, oil, water, and vibration in the toughest industrial conditions
  • Real-Time Data Access – Integrated with Vegam’s CMS platform for live machine health insights and remote diagnostics
  • Effortless Deployment – From unboxing to live data in under an hour

Empowering Maintenance and Reliability Teams

vSensPro is designed with the end user in mind—maintenance engineers, reliability professionals, and plant heads tasked with ensuring uninterrupted production.

By reducing the technical overhead of deployment and eliminating the need for external wiring or continuous manual measurements, vSensPro simplifies the path to predictive maintenance. Teams can focus on decision-making, not data acquisition.

With real-time visibility into asset health, organizations can:

  • Detect and address machine anomalies before they lead to unplanned downtime
  • Extend the life of critical equipment
  • Reduce maintenance costs and manual inspection cycles
  • Build a scalable foundation for plant-wide condition monitoring

Now Available at store.vegam.co

For the first time, vSensPro is available for direct purchase via store.vegam.co, enabling faster access for customers across the globe. The platform offers:

  • Full sensor specifications
  • Integration and setup guidance
  • Application-specific bundles
  • Pricing details and support options

Whether you’re deploying five sensors or fifty, our digital storefront and global fulfillment team ensure a seamless buying experience.

Get Started Today

Explore vSensPro now at store.vegam.co
Connect with our team at cs@vegam.co for technical consultations or enterprise deployments
View our LinkedIn announcement for more insights

 

In today’s highly competitive industrial landscape, staying ahead means embracing smarter, data-driven strategies. And for maintenance and reliability professionals, online condition monitoring is no longer optional — it’s mission-critical.

At Vegam, we understand how downtime, inefficient maintenance routines, and unoptimized resources can chip away at your plant’s productivity. That’s why we’re offering a Free Equipment Health Assessment — designed to help you evaluate your readiness for online condition monitoring and unlock hidden performance potential in your assets.

Why Condition Monitoring is No Longer Optional

Whether you’re managing pumps, motors, gearboxes, or conveyor systems, relying on reactive maintenance is a thing of the past. Plants that want to stay competitive in 2025 and beyond need to proactively identify issues before they result in costly failures.

Here’s what modern online condition monitoring can deliver:

  • Reduce unplanned downtime by up to 27%
  • Optimize maintenance resources
  • Extend asset life by 23% or more

What You Get in the Free Assessment

This no-cost evaluation includes:

  • A comprehensive equipment review to check readiness for online monitoring

 

  • Tailored recommendations to fit your plant’s unique needs

 

  • Insights into how our sensors and CMS platform can integrate with your operations

No payments, no commitments — just pure value from our team of experts.

3 Reasons to Claim Your Free Assessment Now

  1. Reduce Downtime: Pinpoint faults before they happen with early warning signals.
  2. Optimize Maintenance: Transition from reactive to predictive with smart recommendations.
  3. Improve Efficiency: Get data-backed insights for continuous improvement.

As a bonus, when you sign up for the free assessment, you’ll also receive 10% off your first order.

 Is Your Rotary Equipment at Risk?

If your plant relies on:

  • Gearboxes
  • Motors
  • Pumps
  • Compressors
  • Fans and Blowers
  • Conveyor Systems

…then you’re a perfect candidate for this assessment. These assets are critical, and any unplanned failure can cascade into production delays and excessive costs. Why take the risk?

 What Sets Our Assessment Apart

Unlike generic tools or one-size-fits-all reports, this assessment is:

  •  Thorough – Covers your current condition monitoring setup and pain points.
  •  Tailored – You’ll get recommendations matched to your plant’s equipment profile.
  •  Expert-Driven – Conducted by condition monitoring professionals.

 Claim Your Free Assessment + 10% Off Your First Order

This assessment is free for a limited time only — and includes a no-obligation equipment health review plus actionable insights to future-proof your plant.

 Get My Free Assessment Now
No card or payment required

 

Don’t miss this opportunity to optimize your plant’s performance and get ahead of potential failures before they happen.

 Offer ends soon. Secure your free assessment today.

 

 

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