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Accelerating Digital Transformation

Accelerating Digital Transformation

i4.0 smart factory solutions aims at solving day-to-day complex manufacturing problems that could be because of process complexities, resource intensiveness, disconnected systems & communication, lack of real-time visibility and traceability through Digital Transformation

We at Vegam has developed Vegam SFS, in tandem with multiple manufacturing industries like Chemicals, Steel, Discrete, Pharma, to enable a completely digital plant which not only solves the existing manufacturing problems, but also take in consideration future scenarios with a scalable and modular architecture.

Along with batch and continuous processing industries, Vegam has developed smart solutions for Discrete & component manufacturing enabling manufacturers to make efficient use of their resources without compromise on quality Along with batch and continuous processing industries, Vegam has developed smart solutions.

Vegam SFS, SFS Lite and vProMax are different solutions and modules addressing the challenges to visualize plant operations, performance and optimize the production in real-time. OEE calculations, down time measures, bottle neck resources analysis etc are tools to aid better planning and execution. Real-time KPI’s and dashboards with historical trends help in organizing effective daily morning meetings for better synergy among various operating teams. The solutions help in enhancing the overall health of the plant operations.
With the ability to seamlessly integrate across all technologies & systems of a complex chemical working environment, Vegam’s systems also help optimize production assets and their life and minimize spend

Digital Twins are the future of manufacturing optimization and visualization. Demand for remote management of manufacturing has also fuelled the need for Digital Twins. Ability to simulate scenarios and visualize the implications is helping management aid in capital investments and strategic choices. Digital Twin technology allows manufacturers to simulate real-time manufacturing operations virtually and helps in creating faster product prototypes, improve operator safety, reduce losses due to defective products through performance & output prediction as well as remote monitoring.

Vegam offers vDigiTwin platform wherein all the data related to production are unified, synced and structured. Relevant relations between data sources and systems is established so that the    end-2-end flow of materials, operations and information is available with all the inter-relations & dependencies captured. Open APIs enable third party applications develop applications with access to structured data. Easy to develop Real-Time and Off-Line visualization views using a Drag & Drop interface supported by vDigiTwin

Digitizing plant maintenance allows manufacturers to plan, schedule, execute, and track maintenance activities and reduce failures. Smart maintenance helps plant reduce losses due to machine failures with real-time condition monitoring and predict machine failures with predictive capabilities

Vegam vMaint4.0, Vegam SFS & Vegam SFS Lite offer solutions and modules to support paperless management of all aspects involved in managing maintenance activities. Vegam address the core challenges in adopting off-line or paper based solutions by bringing in mobility and real-time capabilities. Integrated with IoT, Vegam support advanced capabilities like “Predictive maintenance”, Artificial intelligence & Machine Learning based alerts and triggers to operate the plants in a proactive mode.

Industrial Internet of Things (IIoT) is a way to digital transformation in manufacturing. Industrial IoT employs a network of sensors to collect critical production data and uses cloud software to turn this data into valuable insights about the efficiency of the manufacturing operations

Vegam employs Industrial Internet of Things (IIoT) to transform manufacturing with the data collected to provide real-time visualizations, tracking, stream analytics. Vegam IoT platform helps unify multiple data sources to provide a connected environment where all the machine communicate with each other and enables data driven insights and thus efficient and effective processes.

Smart sensors allows plants to monitor machine condition in real-time and helps them plan the machine usage to extend their life and prevent unexpected failures.

vSens Pro is a proprietary IP 68 certified vibration analysis and surface temperature sensor. vSens Pro helps in condition monitoring and has an easy to use operability with data readiness. Combined with a long battery life, ease of use, industrial design and better sampling rates, vSens Pro is a robust and fail proof way to monitor machine condition and eventually enable predictive maintenance

Smart sensors allows plants to monitor machine condition in real-time and helps them plan the Smart Tracking Solutions employs IoT technologies & sensors like machine vision, BLE, RFID, RTK, GPS to track & trace resource usages, material & people motion tracking, parts counting, open yard material tracking. This helps in improving safety, accuracy, and faster decisions.machine usage to extend their life and prevent unexpected failures.

vVision helps track assets, resources and help improve safety with camera based solution. vVision provides insightful information on tracking data with Vegam IoT and analytics vVision helps track assets, resources and help improve safety with camera based solution. vVision provides insightful information on tracking data with Vegam IoT 

vRTK GPS provides better accurate positioning in identifying materials in external environments like steel scrap yard, coal yard etc.

vTrack helps track assets, resources and help improve safety with IoT based technologies, for both internal and external applications. vTrack employs multiple tracking solutions in identifying resources, assets, movements of both people and materials as per requirement and the level of accuracy required.

Industrial IoT Enabled Tracking

Smart sensors allows plants to monitor machine condition in real-time and helps them plan the Smart Tracking Solutions employs IoT technologies & sensors like machine vision, BLE, RFID, RTK, GPS to track & trace resource usages, material & people motion tracking, parts counting, open yard material tracking. This helps in improving safety, accuracy, and faster decisions.machine usage to extend their life and prevent unexpected failures.

vVision helps track assets, resources and help improve safety with camera based solution. vVision provides insightful information on tracking data with Vegam IoT and analytics vVision helps track assets, resources and help improve safety with camera based solution. vVision provides insightful information on tracking data with Vegam IoT 

vRTK GPS provides better accurate positioning in identifying materials in external environments like steel scrap yard, coal yard etc.

vTrack helps track assets, resources and help improve safety with IoT based technologies, for both internal and external applications. vTrack employs multiple tracking solutions in identifying resources, assets, movements of both people and materials as per requirement and the level of accuracy required.

Recommended for you

Smart maintenance

i4.0 smart factory solutions aims at solving ​day-to-day complex manufacturing problems that could be because of process complexities, resource intensiveness, disconnected systems & communication, lack of real-time visibility and traceability through Digital Transformation​

Digital Twin

Digital Twin technology allows manufacturers to simulate real-time manufacturing operations virtually and helps in creating faster product prototypes, improve operator safety, reduce losses due to defective products through performance & output prediction as well as remote monitoring

Industrial IoT

Industrial Internet of Things (IIoT) is a way to digital transformation in manufacturing. Industrial IoT employs a network of sensors to collect critical production data and uses cloud software to turn this data into valuable insights about the efficiency of the manufacturing operations

Smart maintenance

Digitizing plant maintenance allows manufacturers to plan, schedule, execute, and track maintenance activities and reduce failures. Smart maintenance helps plant reduce losses due to machine failures with real-time condition monitoring and predict machine failures with predictive capabilities

Industrial IoT

Industrial Internet of Things (IIoT) is a way to digital transformation in manufacturing. Industrial IoT employs a network of sensors to collect critical production data and uses cloud software to turn this data into valuable insights about the efficiency of the manufacturing operations

Industries where Vegam Solutions have been deployed

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