Predictive Maintenance AI/ML Solutions for smart factories Predictive Maintenance » Vegam

Predictive Maintenance

Run your AI/ML Predictive Model on our Sensors/Gateways!

Smart Devices Platform

Predictive AI/ML Solutions to make your Factory Smart and Secure

Generic Needs

  • Condition Based Monitoring Maintenance
  • Predictive Maintenance
  • Predictive Digital Maintenance

Special Scenarios

Enable Your AI/ML Model

Enablers

Enable Your AI/ML Model

Special Scenarios

Generic Needs

  • Predictive Maintenance
  • Predictive Digital Maintenance

Enablers

Why Your (Custom) AI/ML Model for Special Scenarios?

Dynamic condition require custom Predictive solution

Optimizing process requires Detecting patterns of interest in real-time

In Real-Time Detect Failures in Continuous machine operations

Process to enable Your (Custom) AI/ML Models on Edge/Sensors for Special Scenarios?

Predict in Real-Time

Optimize the model on to Vegam platform/Devices

Model development

Data Acquisition

Data Acquisition

Model development

Optimize the model on to Vegam platform/Devices

Predict in Real-Time

Maintenance and Predictive Solutions for Generic Needs: Vegam

vMaint Predictive Solution:
To predict the failures of machines

Collect machine data and analyze patterns to get actionable insights.

vMaint DM:
Digital Maintenance

Digital maintenance offer solutions and modules to support paperless management

vMaint CBM: Condition based monitoring maintenance

Plan, schedule, execute, and track maintenance activities and reduce failures.

Smart Devices: Enablers

Smart Devices Enablers

vSens and vGateway: IOT Sensors for Vibration Analysis

vSens and vGateway:
IOT Sensors for Vibration Analysis

Smart sensors allow plants to monitor the condition of machines in real-time with vibration analysis.

Vibration AI/ML Data Acquisition & Integration Tool Kit

Edge based data collection and storage

4 vSens AI_ML_Continuous Data (Not burst). Wireless Operation with 4months battery

vGateway Pro

Configurable Additional I/O (Optional)

Vegam Cloud Storage for the data (Free included for 12 Months)

vMaint Conditional Monitoring SaaS (Free Included for 12 months for 4 vSens)

vMaint Predictive Maintenance SaaS (Free Included 12 months for 4 vSens )

Data and AI/ML Integration Support

3 Months support (Including training and help to integrate AI/ML)

  • Custom Sensors and Custom interfaces can be developed.
  • White Labelling of our Devices with your AI/ML on it can be supported.
  • Additional services include developing custom AI/ML models, Golden batch analysis etc.
  • Additional Interfaces for vGateway supported on a need basis.
Specifications

Vibration DAI Kit

  • 4 vSens Pro AI_ML with batteries
  • 1 vGateway Pro AI_ML

vSens Pro AI_ML

  • Industrial Vibration and Temperature Sensor
  • Continuous monitoring of assets
  • Support for porting custom AI/ML algorithms on to the sensor

Technical Features

  • 3 Axis Acceleration [Gravity]
  • Temperature [Degree Celsius]
  • Battery Level [Percentage]
  • User Configurable from Mobile App
  • Firmware Update Supported
  • User configurable alert levels for vibration,temperature, and batter
  • Acceleration and Velocity RMS
  • FFT

Wireless Connectivity Features

  • BLE4.2/BLE5 2.4 GHz
  • Range of 30m Line of Sight
  • Connected mode operation

Mechanical Feautres

  • Different rugged mounting options
  • IP68
  • Compact Dimension (mm):
  • 40.7 (L) x 40.7 (W) x 70.1 (H)

Operating Modes

  • Continuous data with no breaks in between. RMS, Velocity, FFT is calculated and transmitted every 3s-24s.

Parameters/Features

Operating Temperature

-40°c to 85°c

Accelerometer Ranges

±8g, ±16g, ±32g, ±64g

Accelerometer Sensitivity

0.2 mg to 1.95 mg

Accelerometer Sampling Frequency

200 Hz - 6400 Hz

Fmax

2500 Hz

LOR

2048

RMS Window Size

4096 samples

FFT/RMS Averaging Options

0, 2, 4, 8**

Temperature Accuracy

±1°c

Battery Type

Type C, Lithium Thionyl Chloride, 7200 mAh

Battery Life

4 Months*

*Under continuous mode AI/ML configuration only
**Affects the continuous wireless bandwidth. Recommended default is 8

vGateway Pro AI_ML

  • Ideal for industrial control and monitoring
  • Industrial build quality and reliability
  • Extensive wireless and wired connectivity
  • Wide range of IO expandability
  • Connect to 4 vSens AI_ML sensors to acquire data continuously
  • In built storage supports 4 vSens AI_ML continuous FFT data capture for 9 months.
  • Data pushed to end cloud/server via custom configurable MQTT

Parameters/Features

CPU

NXP i.MX8M Mini, quad-core ARM Cortex-A53, 1.8GHz

RAM

4 GB

Storage

96 GB

WiFi & Bluetooth

  • 802.11ax WiFi interface Intel WiFi 6 AX200 module
  • Bluetooth 5.1 BLE Intel WiFi 6 AX200 module

LAN

  • 1000Mbps Ethernet port, RJ45 connector
  • 100Mbps Ethernet port, RJ45 connector

Cellular modem

4G/LTECAT1 cellular module, SIM7600G

IO Interfaces

  • CAN
  • RS232
  • RS485
  • Analog 4-20mA input
  • 4x digital outputs + 4x digital inputs

Power Supply

12V wall-mount PSU/ Power over Ethernet (PoE)

Temperature Range

Industrial Certified, -40° to 80° C

Power Consumption

2W - 7W, depending on system load and configuration

Dimensions

112 X 84 X 25 mm

Regulatory Certificates

CE, FCC

Vibration DAI Kit

  • 4 vSens Pro AI_ML with batteries
  • 1 vGateway Pro AI_ML

vSens Pro AI_ML

  • Industrial Vibration and Temperature Sensor
  • Continuous monitoring of assets
  • Support for porting custom AI/ML algorithms on to the sensor

Technical Features

  • 3 Axis Acceleration [Gravity]
  • Temperature [Degree Celsius]
  • Battery Level [Percentage]
  • User Configurable from Mobile App
  • Firmware Update Supported
  • User configurable alert levels for vibration,temperature, and batter
  • Acceleration and Velocity RMS
  • FFT

Wireless Connectivity Features

  • BLE4.2/BLE5 2.4 GHz
  • Range of 30m Line of Sight
  • Connected mode operation

Mechanical Feautres

  • Different rugged mounting options
  • IP68
  • Compact Dimension (mm):
  • 40.7 (L) x 40.7 (W) x 70.1 (H)

Operating Modes

  • Continuous data with no breaks in between. RMS, Velocity, FFT is calculated and transmitted every 3s-24s.

Parameters/Features

Operating Temperature

-40°c to 85°c

Accelerometer Ranges

±8g, ±16g, ±32g, ±64g

Accelerometer Sensitivity

0.2 mg to 1.95 mg

Accelerometer Sampling Frequency

200 Hz – 6400 Hz

Fmax

2500 Hz

LOR

2048

RMS Window Size

4096 samples

FFT/RMS Averaging Options

0, 2, 4, 8**

Temperature Accuracy

±1°c

Battery Type

Type C, Lithium Thionyl Chloride, 7200 mAh

Battery Life

4 Months*

*Under continuous mode AI/ML configuration only
**Affects the continuous wireless bandwidth. Recommended default is 8

vGateway Pro AI_ML

  • Ideal for industrial control and monitoring
  • Industrial build quality and reliability
  • Extensive wireless and wired connectivity
  • Wide range of IO expandability
  • Connect to 4 vSens AI_ML sensors to acquire data continuously
  • In built storage supports 4 vSens AI_ML continuous FFT data capture for 9 months.
  • Data pushed to end cloud/server via custom configurable MQTT

Parameters/Features

CPU

NXP i.MX8M Mini, quad-core ARM Cortex-A53, 1.8GHz

RAM

4 GB

Storage

96 GB

WiFi & Bluetooth

  • 802.11ax WiFi interface Intel WiFi 6 AX200 module
  • Bluetooth 5.1 BLE Intel WiFi 6 AX200 module

LAN

  • 1000Mbps Ethernet port, RJ45 connector
  • 100Mbps Ethernet port, RJ45 connector

Cellular modem

4G/LTECAT1 cellular module, SIM7600G

IO Interfaces

  • CAN
  • RS232
  • RS485
  • Analog 4-20mA input
  • 4x digital outputs + 4x digital inputs

Power Supply

12V wall-mount PSU/ Power over Ethernet (PoE)

Temperature Range

Industrial Certified, -40° to 80° C

Power Consumption

2W – 7W, depending on system load and configuration

Dimensions

112 X 84 X 25 mm

Regulatory Certificates

CE, FCC

vAIML_DAI Pricing

Package

10K USD One time

Rental

1K USD Per month. Minimum 3 months.

Request Demo / Order Now

Please fill out the quick form and we will be in touch with lightning speed

Newsletter

Page 1 of 3

Vegam Sales Team

Welcome to my scheduling page. Please follow the instructions to add an event to your calendar.

Please select meeting date and time

Vegam Sales Team

Welcome to my scheduling page. Please follow the instructions to add an event to your calendar.

Overview of Offerings of Minute

At ,
Time - ( )

Meeting scheduled

You are scheduled with Vegam Sales Team
Overview of Offerings for 30 Min
A calendar invitation has been sent to your email address.
Customer benefits shared on the page are very contextual to industry and plant size and operations. Please let us know more about your operations and our experts will reach out to you with data specific to your operations.
Please fill in your details so that our experts can get in touch with you to give you a comprehensive demo for the specific requirement at your convenience

Enter your details via

Or