Predictive Maintenance AI/ML Solutions for smart factories Predictive Maintenance » Vegam

Predictive Maintenance

Run your AI/ML Predictive Model on our Sensors/Gateways!

Smart Devices Platform

Predictive AI/ML Solutions to make your Factory Smart and Secure

Generic Needs

  • Condition Based Monitoring Maintenance
  • Predictive Maintenance
  • Predictive Digital Maintenance

Special Scenarios

Enable Your AI/ML Model

Enablers

Enable Your AI/ML Model

Special Scenarios

Generic Needs

  • Predictive Maintenance
  • Predictive Digital Maintenance

Enablers

Why Your (Custom) AI/ML Model for Special Scenarios?

Dynamic condition require custom Predictive solution

Optimizing process requires Detecting patterns of interest in real-time

In Real-Time Detect Failures in Continuous machine operations

Process to enable Your (Custom) AI/ML Models on Edge/Sensors for Special Scenarios?

Predict in Real-Time

Optimize the model on to Vegam platform/Devices

Model development

Data Acquisition

Data Acquisition

Model development

Optimize the model on to Vegam platform/Devices

Predict in Real-Time

Maintenance and Predictive Solutions for Generic Needs: Vegam

vMaint Predictive Solution:
To predict the failures of machines

Collect machine data and analyze patterns to get actionable insights.

vMaint DM:
Digital Maintenance

Digital maintenance offer solutions and modules to support paperless management

vMaint CBM: Condition based monitoring maintenance

Plan, schedule, execute, and track maintenance activities and reduce failures.

Smart Devices: Enablers

Smart Devices Enablers

vSens and vGateway: IOT Sensors for Vibration Analysis

vSens and vGateway:
IOT Sensors for Vibration Analysis

Smart sensors allow plants to monitor the condition of machines in real-time with vibration analysis.

Vibration AI/ML Data Acquisition & Integration Tool Kit

Edge based data collection and storage

4 vSens AI_ML_Continuous Data (Not burst). Wireless Operation with 4months battery

vGateway Pro

Configurable Additional I/O (Optional)

Vegam Cloud Storage for the data (Free included for 12 Months)

vMaint Conditional Monitoring SaaS (Free Included for 12 months for 4 vSens)

vMaint Predictive Maintenance SaaS (Free Included 12 months for 4 vSens )

Data and AI/ML Integration Support

3 Months support (Including training and help to integrate AI/ML)

  • Custom Sensors and Custom interfaces can be developed.
  • White Labelling of our Devices with your AI/ML on it can be supported.
  • Additional services include developing custom AI/ML models, Golden batch analysis etc.
  • Additional Interfaces for vGateway supported on a need basis.
Specifications

Vibration DAI Kit

  • 4 vSens Pro AI_ML with batteries
  • 1 vGateway Pro AI_ML

vSens Pro AI_ML

  • Industrial Vibration and Temperature Sensor
  • Continuous monitoring of assets
  • Support for porting custom AI/ML algorithms on to the sensor

Technical Features

  • 3 Axis Acceleration [Gravity]
  • Temperature [Degree Celsius]
  • Battery Level [Percentage]
  • User Configurable from Mobile App
  • Firmware Update Supported
  • User configurable alert levels for vibration,temperature, and batter
  • Acceleration and Velocity RMS
  • FFT

Wireless Connectivity Features

  • BLE4.2/BLE5 2.4 GHz
  • Range of 30m Line of Sight
  • Connected mode operation

Mechanical Feautres

  • Different rugged mounting options
  • IP68
  • Compact Dimension (mm):
  • 40.7 (L) x 40.7 (W) x 70.1 (H)

Operating Modes

  • Continuous data with no breaks in between. RMS, Velocity, FFT is calculated and transmitted every 3s-24s.

Parameters/Features

Operating Temperature

-40°c to 85°c

Accelerometer Ranges

±8g, ±16g, ±32g, ±64g

Accelerometer Sensitivity

0.2 mg to 1.95 mg

Accelerometer Sampling Frequency

200 Hz - 6400 Hz

Fmax

2500 Hz

LOR

2048

RMS Window Size

4096 samples

FFT/RMS Averaging Options

0, 2, 4, 8**

Temperature Accuracy

±1°c

Battery Type

Type C, Lithium Thionyl Chloride, 7200 mAh

Battery Life

4 Months*

*Under continuous mode AI/ML configuration only
**Affects the continuous wireless bandwidth. Recommended default is 8

vGateway Pro AI_ML

  • Ideal for industrial control and monitoring
  • Industrial build quality and reliability
  • Extensive wireless and wired connectivity
  • Wide range of IO expandability
  • Connect to 4 vSens AI_ML sensors to acquire data continuously
  • In built storage supports 4 vSens AI_ML continuous FFT data capture for 9 months.
  • Data pushed to end cloud/server via custom configurable MQTT

Parameters/Features

CPU

NXP i.MX8M Mini, quad-core ARM Cortex-A53, 1.8GHz

RAM

4 GB

Storage

96 GB

WiFi & Bluetooth

  • 802.11ax WiFi interface Intel WiFi 6 AX200 module
  • Bluetooth 5.1 BLE Intel WiFi 6 AX200 module

LAN

  • 1000Mbps Ethernet port, RJ45 connector
  • 100Mbps Ethernet port, RJ45 connector

Cellular modem

4G/LTECAT1 cellular module, SIM7600G

IO Interfaces

  • CAN
  • RS232
  • RS485
  • Analog 4-20mA input
  • 4x digital outputs + 4x digital inputs

Power Supply

12V wall-mount PSU/ Power over Ethernet (PoE)

Temperature Range

Industrial Certified, -40° to 80° C

Power Consumption

2W - 7W, depending on system load and configuration

Dimensions

112 X 84 X 25 mm

Regulatory Certificates

CE, FCC

Vibration DAI Kit

  • 4 vSens Pro AI_ML with batteries
  • 1 vGateway Pro AI_ML

vSens Pro AI_ML

  • Industrial Vibration and Temperature Sensor
  • Continuous monitoring of assets
  • Support for porting custom AI/ML algorithms on to the sensor

Technical Features

  • 3 Axis Acceleration [Gravity]
  • Temperature [Degree Celsius]
  • Battery Level [Percentage]
  • User Configurable from Mobile App
  • Firmware Update Supported
  • User configurable alert levels for vibration,temperature, and batter
  • Acceleration and Velocity RMS
  • FFT

Wireless Connectivity Features

  • BLE4.2/BLE5 2.4 GHz
  • Range of 30m Line of Sight
  • Connected mode operation

Mechanical Feautres

  • Different rugged mounting options
  • IP68
  • Compact Dimension (mm):
  • 40.7 (L) x 40.7 (W) x 70.1 (H)

Operating Modes

  • Continuous data with no breaks in between. RMS, Velocity, FFT is calculated and transmitted every 3s-24s.

Parameters/Features

Operating Temperature

-40°c to 85°c

Accelerometer Ranges

±8g, ±16g, ±32g, ±64g

Accelerometer Sensitivity

0.2 mg to 1.95 mg

Accelerometer Sampling Frequency

200 Hz – 6400 Hz

Fmax

2500 Hz

LOR

2048

RMS Window Size

4096 samples

FFT/RMS Averaging Options

0, 2, 4, 8**

Temperature Accuracy

±1°c

Battery Type

Type C, Lithium Thionyl Chloride, 7200 mAh

Battery Life

4 Months*

*Under continuous mode AI/ML configuration only
**Affects the continuous wireless bandwidth. Recommended default is 8

vGateway Pro AI_ML

  • Ideal for industrial control and monitoring
  • Industrial build quality and reliability
  • Extensive wireless and wired connectivity
  • Wide range of IO expandability
  • Connect to 4 vSens AI_ML sensors to acquire data continuously
  • In built storage supports 4 vSens AI_ML continuous FFT data capture for 9 months.
  • Data pushed to end cloud/server via custom configurable MQTT

Parameters/Features

CPU

NXP i.MX8M Mini, quad-core ARM Cortex-A53, 1.8GHz

RAM

4 GB

Storage

96 GB

WiFi & Bluetooth

  • 802.11ax WiFi interface Intel WiFi 6 AX200 module
  • Bluetooth 5.1 BLE Intel WiFi 6 AX200 module

LAN

  • 1000Mbps Ethernet port, RJ45 connector
  • 100Mbps Ethernet port, RJ45 connector

Cellular modem

4G/LTECAT1 cellular module, SIM7600G

IO Interfaces

  • CAN
  • RS232
  • RS485
  • Analog 4-20mA input
  • 4x digital outputs + 4x digital inputs

Power Supply

12V wall-mount PSU/ Power over Ethernet (PoE)

Temperature Range

Industrial Certified, -40° to 80° C

Power Consumption

2W – 7W, depending on system load and configuration

Dimensions

112 X 84 X 25 mm

Regulatory Certificates

CE, FCC

vAIML_DAI Pricing

Package

10K USD One time

Rental

1K USD Per month. Minimum 3 months.

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